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Segmented Diamond Disc
Main feature:
1.High effective, environmental friendly, easy operation, long lifespan and no edge broken.
2.Hot press,cold press technology, silent core segment to prove high quality cutting result.
3.Diamond/steel power raw material.
4.High formula Key /U/Fishhook slot segment
5.14inch segment offered.
6.Multi hole design by customer's requirements.
Segmented Diamond Disc: Professional Cutting Solutions for Industrial Applications
Danyang Ebuy Tools Co., Ltd. presents enterprise-grade Segmented Diamond Disc solutions engineered for demanding construction and fabrication environments. Our cutting tools feature precision-welded diamond segments with optimized gullet geometry for superior heat dissipation and debris removal. With our 77,000 square meter facility and 319 skilled employees, we deliver consistent quality through daily production of approximately 150,000 diamond saw blade pieces. Our stringent quality control system ensures each disc meets professional standards for safety and performance in concrete demolition, asphalt cutting, and masonry applications.
Our Factory
Technical Specifications
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Parameter
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Specification
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Core Material
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High-alloy steel, pre-tensioned
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Diamond Concentration
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30/40 to 40/50 mesh grit
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Bond Matrix
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Bronze/cobalt (soft) to tungsten/iron-carbide (hard)
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Segment Welding
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Laser-welded for superior shear strength
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Safety Standards
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EN13236 compliant
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Maximum RPM
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5,000+ RPM capability
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Gullet Design
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U-shaped or keyhole geometry
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Segment Shear Strength
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>900 N/mm²
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Our Certificate
Key Features and Benefits
Advanced Segment Design
Our Segmented Diamond Discs feature strategically placed segments separated by deep gullets. This design creates rapid heat dissipation channels that prevent thermal warping during high-speed operations. The intermittent cutting action maintains blade integrity when transitioning between different material densities.
Superior Material Construction
Each blade utilizes a precision-engineered bond matrix system. The diamond concentration ranges from 30/40 to 40/50 mesh grit, ensuring extended service life. Our laser-welded segments provide exceptional shear strength, significantly reducing the risk of segment detachment under thermal stress.
Optimized Performance
The pre-tensioned steel core maintains rigidity and minimizes wobble at speeds exceeding 5,000 RPM. This construction delivers clean cuts while reducing equipment vibration and operator fatigue.
Our Exhibition
Primary Applications
Reinforced Concrete Demolition
Your projects involving aged, cured concrete with embedded rebar require tools that can handle the transition between materials. Our cutting discs provide the necessary cutting power to slice through steel reinforcement without glazing over, making them ideal for structural demolition work.
Road Construction and Green Concrete
When working with asphalt or uncured concrete, you need blades that resist abrasive slurry buildup. Our discs feature deep gullets that prevent material accumulation and protect the steel core from premature wear.
Masonry and Hardscaping
Professional pavers rely on these tools for rapid resizing of bricks, block pavers, and sandstone. The design excels in outdoor, dry-cutting environments where water coolant isn't available, maintaining high cutting speeds without compromising tool integrity.
Why Choose Us
Quality Assurance Standards
Rigorous Testing Protocols
Every cutting tool undergoes comprehensive quality control inspection. We verify segment shear strength to prevent catastrophic detachment during operation. Our planar run-out testing ensures each blade runs true without wobbling.
Diamond Distribution Analysis
Microscopic inspection guarantees uniform diamond grit distribution within the bond matrix. This process ensures consistent cutting performance throughout the blade's service life.
Dynamic Balancing
Each disc receives rotational testing to maintain balance at maximum RPM standards. This testing prevents equipment vibration and ensures operator safety.
Why Choose Our Manufacturing Excellence?
Production Capacity
Our modern facility produces approximately 150,000 diamond saw blade pieces daily. This substantial output ensures reliable supply for your large-volume requirements while maintaining consistent quality standards.
Research and Development
Our dedicated R&D department develops customized solutions for specific client requirements. We can modify bond matrices, segment geometry, and core specifications to match your unique applications.
Custom Branding Options
We offer logo printing and custom packaging services for orders meeting our minimum quantity requirements. Your brand identity can be prominently featured on both products and packaging materials.
Our Packaging
Frequently Asked Questions
What materials can these circles cut effectively?
Our precious stone cutting plates exceed expectations on concrete, brick work, black-top, characteristic stone, and brick. The portioned plan handles both damp and dry cutting applications, making them flexible for different development scenarios.
How do I select the right bond hardness?
Soft bonds work best with difficult materials like rock and cured concrete. Difficult bonds perform way better with rough materials like green concrete and black-top. We can suggest the ideal detail based on your particular applications.
What security safety measures ought to I follow?
Always confirm your equipment's most extreme RPM rating some time recently establishment. Guarantee legitimate edge watches are in put and wear suitable individual defensive hardware. Never surpass the prescribed cutting speeds.
How can I maximize edge life?
Allow the edge to reach full speed some time recently locks in fabric. Dodge driving the cut - let the precious stone fragments do the work. For dry cutting, utilize discontinuous cutting movements to avoid overheating.
What causes untimely fragment loss?
Overheating from ceaseless dry cutting and surpassing suggested RPM limits are essential causes. Utilizing the off-base bond hardness for your fabric can moreover lead to untimely wear or fragment detachment.
Can you oblige surge orders?
Standard items ordinarily transport inside 10-15 days after store. For critical prerequisites, contact our group to talk about assisted generation alternatives based on current capacity.
Contact Us
Transform your cutting operations with professional-grade diamond tools, including Segmented Diamond Disc. Contact our team at [email protected] for detailed specifications and pricing.
