Smooth-Wet Diamond Disc

Smooth-Wet Diamond Disc: Professional Precision Cutting Solutions

Danyang Ebuy Tools Co., Ltd. delivers enterprise-grade Smooth-Wet Diamond Disc solutions engineered for zero-tolerance applications. Our manufacturing facility spans 77,000 square meters with 319 skilled employees, producing 150,000 diamond cutting tools daily. These precision-crafted discs feature high-concentration fine diamond grit (25-45 microns) embedded in specialized metal-resin bond matrices, achieving surface roughness values below 0.5µm. With Total Indicated Runout (TIR) maintained under 0.03mm and compliance to ISO 6104 standards, our product products ensure consistent performance across demanding industrial applications.

Our Factory

What Makes Our Smooth-Wet Diamond Disc Superior?

Our diamond discs utilize advanced bond matrix technology for exceptional performance. The soft-metal bronze-cobalt alloy construction provides controlled diamond exposure rates. This self-sharpening mechanism prevents glazing while maintaining smooth contact with your workpiece.

The specialized design addresses critical industry challenges. You'll eliminate thermal shock damage and subsurface micro-fracturing when processing brittle materials. Our product operates exclusively with liquid coolants, ensuring optimal temperature control throughout cutting operations.

High-speed steel cores provide superior stability and precision. The tensioned construction prevents chatter marks and ensures consistent results. Your finished products will achieve polish-ready surfaces immediately after cutting.

Our Certificate

Key Applications and Benefits

Dental Laboratory Excellence

Transform your dental restoration workflow with precision zirconia and lithium disilicate processing. Our discs prevent monoclinic phase transformation caused by frictional heat. You'll preserve the structural integrity of crowns and implants while achieving superior surface finishes.

Optical Component Manufacturing

Process quartz, sapphire, and borosilicate glass with confidence. The product eliminates subsurface damage that compromises optical transmission rates. Your components maintain structural integrity under demanding vacuum or pressure environments.

Electronic Ceramic Dicing

Achieve clean cuts in alumina and aluminum nitride substrates without exit-edge blowout. Our discs reduce material waste in high-value micro-component fabrication. You'll meet tight tolerances consistently across production runs.

Technical Specifications

Parameter	Specification
Diamond Concentration	C100+ High-Concentration
Grit Size Range	25-45 microns
Surface Roughness (Ra)	< 0.5µm
Total Indicated Runout (TIR)	< 0.03mm
Bond Type	Soft-Metal Bronze-Cobalt Alloy
Core Material	High-Speed Tensioned Steel
Operating Temperature	< 100°C with coolant
Compliance Standards	ISO 6104, EN 13236
Coolant Requirement	Water or emulsion mandatory

Why Choose Us

Quality Control and Manufacturing Excellence

Our rigorous quality control system ensures every disc meets professional standards. Dynamic balancing tests guarantee vibration-free rotation at operational RPMs exceeding 20,000. We conduct TIR inspections using dial indicators to verify precision alignment.

Microscopic cross-section analysis confirms uniform diamond dispersion throughout the abrasive layer. This eliminates dead zones that cause uneven wear patterns. Rockwell B hardness testing ensures optimal matrix composition for specific applications.

Bending strength tests verify steel core resistance to deformation under lateral loads. Our Smooth-Wet Diamond Disc products undergo comprehensive safety validation before shipment.

Exhibition

Customization and Branding Options

We offer comprehensive customization administrations to meet your particular necessities. Symbol printing and custom branding are accessible on both items and bundling when least arrange amounts are met. Our R&D office creates custom-made arrangements for one of a kind applications.

Production lead times run from 10-15 days for standard items to 15-45 days for customized determinations. We give normal advance overhauls all through the fabricating process.

Packaging

Frequently Asked Questions

Q: Can I work this plate without water coolant?

A: No. The product requires fluid coolant operation. Dry cutting causes quick warm buildup, bond disappointment, and potential workpiece harm. The framework plan depends on hydrodynamic grease for appropriate function.

Q: Why is my plate starting and not cutting effectively?

A: This shows coating where the metal framework covers precious stone tips. The bond may be as well difficult for your fabric or RPM as well tall. Utilize an aluminum oxide dressing adhere to uncover new precious stone grit.

Q: How does RPM influence surface wrap up quality?

A: Fringe speed is basic for ideal comes about. Higher speeds for the most part move forward wrap up quality, but surpassing evaluated RPM causes coolant starvation. Continuously take after producer surface speed rules to anticipate workpiece burns.

Q: How do I anticipate erosion after damp use?

A: Our plates include nickel-plated centers for erosion resistance. After utilize, spin-dry the circle and apply light anti-corrosive oil for long-term capacity. Appropriate support expands device life significantly.

Q: What's the contrast between sintered and electroplated versions?

A: Sintered circles contain jewels all through the fragment profundity, advertising longer life and steady wrap up. Electroplated forms have single-layer precious stone presentation with quicker introductory cutting but shorter life expectancy and less accuracy.

Contact Us

Ready to experience superior cutting performance with Smooth-Wet Diamond Disc? Contact us at [email protected] for custom solutions and competitive pricing.