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Hot Pressed Continuous Diamond Saw Blade
1.Long life and stable performance
2.Good cutting result and high efficiency
3.Produce all kinds of specifications
4.Any package upon request
5.Delivery on time
6.Accept small quantity orders
7.Application:General purpose,For granite,marble concrete,tiles and ceramic,and engineering bricks.
Professional Precision for Demanding Applications
Danyang Ebuy's Hot Pressed Continuous Diamond Saw Blade represents cutting-edge manufacturing technology designed for professional users. Our hot-pressing process operates at 750°C–900°C with pressures of 300–400 kg/cm², creating zero porosity and maximum diamond retention. With a daily production capacity of 150,000 diamond saw blades across our 77,000 square meter facility, we deliver enterprise-grade solutions backed by 319 skilled professionals. Our continuous rim design eliminates edge chipping on brittle materials while extending blade life by 30-50% compared to standard cold-pressed alternatives.
Our Factory
Advanced Manufacturing Technology
Our product uses sophisticated powder metallurgy processes where metal bond matrix and synthetic diamond grits are sintered simultaneously. This creates a metallurgical bond that's far superior to traditional cold-pressed methods.
The hot-pressing technique ensures near-theoretical density (98-99%), resulting in superior bond hardness ranging from 90-105 HRB. Unlike ordinary blades that suffer from diamond pull-out, our process retains diamonds until they're fully utilized.
Our blades feature ultra-thin kerf widths (1.2mm–2.2mm) to minimize material waste. The steel core uses high-grade 65Mn or 75Cr1 materials, ensuring stability at speeds up to 12,000 RPM for smaller diameters.
Our Certificate
Technical Specifications
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Parameter
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Specification
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Manufacturing Process
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Hot Pressed (750°C–900°C)
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Pressure Applied
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300–400 kg/cm²
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Bond Density
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98-99% theoretical density
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Bond Hardness
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90-105 HRB
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Diamond Concentration
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15-25%
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Rim Heights Available
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7mm, 10mm, 12mm
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Kerf Width
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1.2mm–2.2mm
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Core Material
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65Mn or 75Cr1 Steel
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Maximum RPM
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Up to 12,000 (small diameters)
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Versatile Applications
Porcelain and Ceramic Cutting
Professional tilers choose our blades for Grade 5 porcelain and glazed ceramic tiles. The continuous rim design prevents chip-free cuts on glazed surfaces, essential for visible bathroom and kitchen installations.
Large Format Stone Fabrication
In countertop fabrication, cutting 12mm+ sintered stone requires extreme precision. Our Hot Pressed Continuous Diamond Saw Blade provides the density needed for Mohs hardness 7-8 materials without deflection.
Glass and Mosaic Work
Specialized versions with finer diamond grit (#100/120) excel at cutting glass tiles and mosaics. The dense, non-porous bond prevents micro-vibrations that could shatter delicate substrates.
Exhibition
Key Advantages
Superior Edge Quality: The continuous rim eliminates impact shocks, solving critical edge chipping issues when cutting high-value materials.
Extended Lifespan: Hot-pressing creates metallurgical bonds strong enough to retain diamonds until fully worn, significantly outperforming cold-pressed alternatives.
Reduced Vibration: High-density rim integration with the steel core minimizes cutting wobble for precision straight cuts.
Self-Sharpening Design: Bond wear rate perfectly matches diamond wear, ensuring fresh diamond exposure without manual dressing.
Thermal Stability: Dense metal bonds act as efficient heat sinks, critical for continuous operation without overheating.
Why Choose Danyang Ebuy?
Our Investigate & Improvement division ceaselessly innovates to meet advancing industry requests. Combined with rigid quality control frameworks, we keep up steady tall guidelines over all products.
We offer customization choices counting symbol printing and specialized details to meet your interesting prerequisites. Our advanced fabricating foundation guarantees solid, large-volume supply for worldwide markets.
The product represents our commitment to exactness, toughness, and advancement. Each edge experiences thorough testing to guarantee ideal execution in requesting proficient environments.
Packaging
Frequently Asked Questions
Q: What's the contrast between hot-pressed and cold-pressed ceaseless blades?
A: Cold-pressed includes two partitioned steps - squeezing powder to begin with, at that point warming. This regularly comes about in lower thickness and periodic shrinkage. Hot-pressing combines both at the same time, making denser, harder bonds that hold precious stones 30-50% longer.
Q: Can I utilize these edges for dry cutting?
A: For the most part no. Ceaseless edge edges need necks for discuss cooling or tidy extraction. Dry cutting causes extension from warm, driving to distorting. Continuously utilize water coolant unless particularly checked for wet/dry use.
Q: Why is my edge starting and not cutting effectively?
A: This coating happens when cutting materials aren't rough sufficient to wear down the metal bond. "Dress" the edge by cutting grating materials like sandstone to uncover new jewel grit.
Q: How can I judge edge quality by analyzing the steel core?
A: Quality hot-pressed edges highlight strengthened ribs or thicker centers avoiding wobble. Maintain a strategic distance from edges with uneven warm discoloration close the edge, showing uncontrolled sintering temperatures.
Q: What causes tile edge chipping?
A: Chipping regularly comes about from deficiently water cooling, edge wobble from worn orientation, or over the top nourish rates. Guarantee appropriate cooling and confirm bond hardness matches your fabric necessities.
Contact Us
Ready to experience professional-grade cutting performance with Hot Pressed Continuous Diamond Saw Blade? Contact us at [email protected] for quotes and technical specifications.
