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Flap Disc
1.Durable materials Zirconia alumina materials have greater toughness than standard alumina abrasives, good wear resistance, and longer service life.
2.Fast & Efficient Grinding.
3.Glass fiber and adhesive form a firm combination, will not pollute the working surface.
4.Fiberglass pad can effectively absorb.
5.Vibration and bring more stable and efficient grinding.
Premium Flap Disc for Professional Metal Fabrication
At Danyang Ebuy Tools, we manufacture high-performance Flap Disc solutions that transform your grinding and finishing workflow. Our specialized abrasive tools feature overlapping coated flaps arranged radially on reinforced backing plates, delivering consistent cutting action throughout their service life. With our 77,000 square meter facility and 319 skilled employees, we produce approximately 150,000 cutting tools daily, ensuring reliable supply for your operations. Our product technology eliminates workflow interruptions by combining aggressive stock removal with precision finishing in one step.
Our Factory
What Makes Our Flap Disc Technology Superior?
Advanced Grain Engineering
Our manufacturing team engineers three distinct abrasive formulations to match your specific applications. Ceramic alumina grains utilize micro-fracturing technology for self-sharpening performance on heat-sensitive materials. Zirconia alumina provides the perfect balance for heavy-duty carbon steel fabrication. Aluminum oxide formulations excel with softer metals and general maintenance tasks.
Precision Backing Plate Design
We offer two geometry configurations to optimize your results. Type 29 conical design features flaps angled at 15-25 degrees, maximizing surface contact for aggressive contouring work. Type 27 flat configuration maintains 0-15 degree angles, perfect for smooth blending and finishing operations on flat surfaces.
Our Certificate
Key Applications Across Industries
Overwhelming Manufacture & Auxiliary Steel
Your welding operations request apparatuses that can handle seriously workloads. Our ceramic grain innovation keeps up tall stock expulsion rates beneath weight whereas avoiding fold shedding. Whether you're preparing I-beams or pipeline development, these plates provide reliable performance.
Stainless Steel Processing
Food and pharmaceutical hardware fabricating requires exact surface wraps up. High-density zirconia details mix TIG welds consistently without making heat-induced oxidation zones. This jam the erosion resistance properties basic for clean applications.
Automotive & Aviation Components
Complex bended surfaces require adaptable arrangements. The covering fold plan forms actually to sporadic shapes, guaranteeing uniform surface arrangement for paint attachment whereas keeping up geometric resistances.
Production Process
Technical Specifications
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Specification
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Details
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Diameter Range
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4" - 7" (100mm - 180mm)
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Grit Options
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36, 40, 60, 80, 120
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Backing Material
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Fiberglass, Plastic/Nylon
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Abrasive Types
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Ceramic Alumina, Zirconia, Aluminum Oxide
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Configuration
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Type 27 (Flat), Type 29 (Conical)
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Maximum RPM
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13,300 (4"), 8,600 (7")
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Thread Type
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5/8"-11, M14
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Why Choose Danyang Ebuy Tools?
Manufacturing Excellence
Our Research & Development department continuously innovates to meet evolving industry demands. Stringent quality control systems ensure every Flap Disc meets international standards before leaving our facility.
Customization Capabilities
We understand your branding requirements matter. Our team can customize products with your logo and develop specialized formulations to match your unique applications when minimum order quantities are met.
Reliable Supply Chain
With substantial daily production capacity, we maintain consistent inventory levels to support your project timelines. Standard products ship within 10-15 days, while customized solutions are delivered based on complexity requirements.
Our Exhibition
Frequently Asked Questions
Q: How do I select the right coarseness estimate for my application?
A: Coarser corn meal (36-40) handle overwhelming stock expulsion and weld pounding. Medium corn meal (60-80) work well for common creation and surface planning. Better corn meal (100-120) give smooth wrapping up and mixing operations.
Q: What's the contrast between Sort 27 and Sort 29 configurations?
A: Sort 27 level plates exceed expectations at surface wrapping up and working on level materials. Sort 29 cone shaped plates offer more forceful cutting activity and way better execution on bended or molded workpieces.
Q: Can these plates work on stainless steel without discoloration?
A: Yes, our ceramic alumina details are particularly designed for cool cutting. The holes between folds advance wind current, lessening warm buildup that causes metal discoloration on stainless steel.
Q: How long do your plates regularly final compared to standard crushing wheels?
A: Our layered fold development ceaselessly uncovered new grating grains as wear happens. This gives reliable cutting execution all through the disc's life, frequently enduring 3-5 times longer than routine pounding wheels.
Q: Are these reasonable for overhead welding cleanup?
A: Completely. The lightweight fiberglass backing diminishes administrator weariness amid amplified overhead work. Lower vibration levels compared to reinforced wheels make them perfect for challenging positions.
Q: What security contemplations ought to I follow?
A: Continuously confirm most extreme RPM evaluations coordinate your processor determinations. Assess plates some time recently utilize for harm. Wear fitting PPE counting security glasses, hearing security, and clean covers. Never surpass prescribed working speeds.
Our Packaging
Contact Us
Ready to upgrade your metal fabrication efficiency with Flap Disc? Contact our team at [email protected] for technical specifications and customized solutions.
